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Process and advantages of zirconium reactor

Views: 0     Author: Site Editor     Publish Time: 2022-10-31      Origin: Site

The reaction vessel is broadly understood that there is a physical or chemical reaction of stainless steel vessels, according to the needs of different process conditions for the structural design and parameters configuration of the vessel, design conditions, process, inspection and manufacturing, acceptance need to be based on the relevant technical standards to achieve the process requirements of heating, evaporation, cooling and low-speed mixing and matching reaction function. The zirconium reactor must follow the standard of GB150 steel pressure vessel and the atmospheric zirconium reactor must follow the standard of NB/T47003.1-2009 steel welded atmospheric zirconium pressure vessel.




Here is the content list:

  • What should be paid attention to when using the zirconium pressure reactor?

  • What are the advantages of a zirconium pressure reactor?



What should be paid attention to when using the zirconium pressure vessel?

First of all, the zirconium reactor must be operated in strict accordance with the rules and regulations.

Secondly, before the operation, check carefully for any abnormalities. In normal operation, do not open the upper cover and touch the terminals on the board to avoid electric shock; operation with pressure is strictly prohibited; during the test pressure with nitrogen, observe the change of pressure gauge and close the nitrogen valve switch immediately when the test pressure is reached; the heating speed should not be too fast, and the pressurization should also be carried out slowly, especially the stirring speed, which is only allowed to rise slowly.

After the kettle body is heated to a higher temperature, do not contact the kettle body to avoid burns; the experiment should be cooled down first after. No quick cooling should be allowed to prevent damage caused by excessive temperature pressure differences. At the same time, the power should be unplugged in time.

At the same time, the zirconium reactor should be maintained after use, so that the autoclave can have a better service life.


What are the advantages of a zirconium pressure reactor?

In the production of a zirconium pressure reactor, zirconium is used in place of graphite as a heat exchanger. Although the cost of zirconium heat exchangers is about 4 times higher than graphite and about 2 times higher than titanium, it is durable enough to cover the cost.

We have studied the application of industrial zirconium in a variety of pesticide equipment, such as the practical application of zirconium in pesticide reactors and flake hanging tests. The conditions of the pesticide hydrolysis reaction are 20% sulfuric acid methenamine; temperature 220-250 ℃; 15 atmospheric pressure (1520kPa), a processing time of 7h, under these conditions, the equipment corrosion is serious, 1mm thick ordinary steel plate, the reaction is corrosion perforation. The original use of 12-14mm-thick lead layer inside the tank as a corrosion-resistant layer, but easy to contaminate the environment, lead corrosion resistance is also poor, a lead-lined reaction tank, only 50-60 batches of material will be perforated leakage; production 200-250 ℃; pressure 14-15 atmospheres (1419-1520kPa). The results show that the oxygen content of the zirconium base material and the weld area increased slightly with time, but at a slower rate, causing no deterioration in the mechanical properties of zirconium. In contrast, the hydrogen content gradually decreases in this medium corrosion, which can reduce the brittleness and is beneficial to zirconium, and the annual corrosion rate is only 0.024-0.04 mm/a.



A zirconium reactor is a kind of reaction equipment that must be operated with care, otherwise, it can cause damage for many reasons and force production to stop. There are many aspects to pay attention to when operating the zirconium reactor. If you are in the zirconium reactor business, you can consider our cost-effective products.


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